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Thursday 9 July 2020

Volume/Weight/Cost Comparison of a 1MVA 10 kV/400V Solid-State against a Conventional Low-Frequency Distribution Transformer


ABSTRACT:  
Solid-State Transformers (SSTs) are an emergent topic in the context of the Smart Grid paradigm, where SSTs could replace conventional passive transformers to add flexibility and controllability, such as power routing capabilities or reactive power compensation, to the grid. This paper presents a comparison of a 1000 kVA three-phase, low-frequency distribution transformer (LFT) and an equally rated SST, with respect to volume, weight, losses, and material costs, where the corresponding data of the SST is partly based on a full-scale prototype design. It is found that the SST’s costs are at least five times and its losses about three times higher, its weight similar but its volume reduced to less than 80 %. In addition, an AC/DC application is also considered, where the comparison turns out in favor of the SST-based concept, since its losses are only about half compared to the LFT-based system, and the volume and the weight are reduced to about one third, whereas the material costs advantage of the LFT is much less pronounced.

KEYWORDS:
1.      Induction Motor (IM)
2.      Indirect Field-Oriented Control (IFOC)
3.       Pulse Width Modulation (PWM)

SOFTWARE: MATLAB/SIMULINK
CIRCUIT DIAGRAM:



Fig. 1. Power circuit of one converter cell used in the SST’s MV side phase
stack

EXPERIMENTAL RESULTS:





Fig. 2. MV side output voltage and resulting line current for (a) the cascaded  1000 kVA MV converter, and (b) corresponding LV side waveforms for one of the 500 kVA LV converter units (cf. Fig. 1(b)) for full-load active power operation.


CONCLUSION:
This paper provides a comparison of a 1000 kVA three-phase LFT and an equally rated SST with respect to material costs, weight, volume and losses. As a direct AC/AC replacement for an LFT, the SST solution realizes benefits with respect to volume, but on the other hand is significantly less efficient and has at least five times higher material costs. However, SST-based solutions can clearly outperform conventional transformers plus LV rectifier systems in modern AC/DC applications, achieving about half the losses and one third of the weight and volume, respectively. All in all, SST technology has significant potential also in grid applications, especially with the Smart Grid being heavily promoted and becoming a reality in the foreseeable future, which increases the requirements in terms of flexibility, intelligence and controllability. However, the usefulness of an SST can only be judged in the context of a given application; there is not a general SST solution that fits every need. Current state-of-the-art LFT technology evolved during more than a hundred years, and represents therefore a truly experienced competitor. Thus SSTs, and explicitly also their relation to various application scenarios, regarding both, technical and economical aspects, should be prominently included in any power electronics or energy research agenda.
REFERENCES:
[1] W. McMurray, “Power converter circuits having a high frequency link,” U.S. Patent 3,581,212, 1970.
[2] S. D. Sudhoff, “Solid state transformer,” U.S. Patent 5,943,229, 1999.
[3] M. Kang, P. Enjeti, and I. Pitel, “Analysis and design of electronic transformers for electric power distribution system,” IEEE Trans. Power Electron., vol. 14, no. 6, pp. 1133–1141, 1999.
[4] M. Manjrekar, R. Kieferndorf, and G. Venkataramanan, “Power electronic transformers for utility applications,” in Conf. Rec. IEEE Industry Applications Conf., Rome, Italy, 2000, pp. 2496–2502.
[5] L. Heinemann and G. Mauthe, “The universal power electronics based distribution transformer, an unified approach,” in Proc. 32nd Annu.  IEEE Power Electronics Specialists Conf. (PESC), Vancouver, Canada, 2001, pp. 504–509.