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Sunday 7 March 2021

High-Stability Position-Sensorless Control Method for Brushless DC Motors at Low Speed

 ABSTRACT

In order to improve the stability of brushless DC (BLDC) motors at low speed, a high-stability position-sensorless control method is proposed in this paper. Because the back electromotive force (EMF) is very small at low speed, a novel algorithm is proposed to detect the zero crossing point (ZCP) of back EMF accurately. First, the line-to-line back EMF is computed based on the mathematical model of BLDC motors. Then, a low pass filter (LPF) with alterable cut-off frequency is used to reduce the disturbance of the line-to-line back EMF. Last, the commutation signal is obtained through. However, the commutation signal is delayed by the LPF. For this reason, based on the three-phase back EMF, a novel compensation algorithm including an open-loop and a close-loop is proposed to compensate commutation error. Moreover, the speed feedback has a big delay at low speed. According to this, a novel speed calculation algorithm is presented to decrease the delay. Both the simulation and experimental results validate the high stability and reliability of the proposed method.

KEYWORDS

1.      Brushless DC (BLDC) Motor

2.      Sensorless control

3.      Back electromotive force (EMF)

4.      Zero crossing point (ZCP)

5.      Commutation error

6.      High stability

7.      Low speed

SOFTWARE: MATLAB/SIMULINK

CONCLUSION

This paper proposed a novel position-sensorless control method for BLDC motors at low speed. This method includes three new algorithms. (1) A novel ZCP detection algorithm which combined G function and a digital LPF with alterable cut-off frequency. (2) A new speed calculation algorithm. (3) A novel compensation algorithm. The simulation and experimental results show that the commutation error is less than 1.5% at around 1.7 ~ 17% of the rated speed. Therefore, the stability and reliability are verified.

REFERENCES

[1] Arashloo R S, Salehifar M, Romeral L, et al., “A robust predictive current controller for healthy and open-circuit faulty conditions of five-phase BLDC drives applicable for wind generators and electric vehicles.” Energy Convers. Magn., vol. 92, no. 2, pp. 437-447, 2015.

[2] Kim N H, Yang O, Kim M H, “BLDC motor control algorithm for industrial applications using a general purpose processor.” J. Power Electron., vol. 7, no. 2, pp. 132-139, 2007.

[3] Cheng K Y, Lin Y T, Tso C H, et al., “Design of a sensorless commutation IC for BLDC motors.” IEEE Power Electron Specialists Conf., vol. 18, no. 6, pp. 295-300, Nov. 2003.

[4] Zhang X Z, Wang Y N, “A novel position-sensorless control method for brushless DC motors.” Energy Convers. Magn., vol. 52, no. 3, pp. 1669-1676, 2011.

[5] Damodharan P, Vasudevan K, “Sensorless brushless DC motor drive based on the zero-crossing detection of back electromotive force (EMF) from the line voltage difference.” IEEE Trans. Energy Convers, vol. 25, no. 3, pp. 661-668, Sep. 2010.